Off-Grid Solar Kit Sizing Calculator — Free Tool | Sungold Solar
Free Interactive Tool · Sungold Solar

Off-Grid Solar Kit Sizing Calculator

Stop guessing. Enter your daily power needs, location, and backup requirements — get a precise system spec in under 2 minutes. No sign-up, no fluff.

4Simple steps
18yrSungold field experience
IP67Rated off-grid kits

System Sizing Calculator

Results update instantly — no submission required

Step 1 — What's your daily energy consumption?

Use the appliance table below, or enter your total directly if you already know it.

Appliance Watts Hours/day Wh/day
LED Lighting 120
Refrigerator 640
Phone / Laptop 240
Fan / Small AC 200
Surveillance Camera 360
Custom Device 0
Total daily consumption 1,560 Wh/day
Wh/day
Leave blank to use the appliance table total above.
Step 1 of 4

Step 2 — Where will the system be installed?

Peak sun hours (PSH) is the single most important variable in sizing. Getting this wrong causes more undersized systems than anything else.

Middle East / North Africa
6.5
hrs/day
Southern US / Australia
5.5
hrs/day
Central Europe / Northern US
4.5
hrs/day
UK / Northern Europe
4.0
hrs/day
Southeast Asia / South America
5.0
hrs/day
High Latitude / Cloudy Regions
3.5
hrs/day
hrs/day
Find your location's PSH at Global Solar Atlas (free tool).
My experience: I've seen engineers in Indonesia use a generic "4.5 PSH" figure for a coastal Sumatra site that actually gets 5.8 PSH. The resulting system was 22% oversized — that's real money left on the table. Always verify with local data.
Step 2 of 4

Step 3 — How many days of battery backup do you need?

This is how long your system can run without any solar input — think consecutive cloudy days or maintenance windows.

3 days
Recommended for most residential and RV systems
1 day 2 3 4 5 6 7 days
DoD = Depth of Discharge. Lithium allows deeper discharge, meaning smaller physical battery for the same usable capacity.
Quick question for you: Is your installation in a location where a service technician can reach within 24 hours? If not — a remote telecom tower, a mountain irrigation pump — plan for at least 5 days. I've seen 3-day systems fail during a week-long monsoon stretch with zero sun.
Step 3 of 4

Step 4 — Choose your system voltage

Higher voltage = lower current = thinner cables and less heat loss. The right choice depends on your total system power.

12V
Best for small systems under 1,000W. Common in RVs, boats, and small cabins.
RV / Marine
24V
Sweet spot for 1,000–3,000W systems. Balances cost and efficiency well.
Most Popular
48V
Recommended for 3,000W+ systems. 75% less current vs 12V — thinner cables, less heat.
Telecom / Farm
Step 4 of 4

Your Recommended Off-Grid System Spec

Based on your inputs — results include a 25% safety margin for real-world conditions

Solar Panel Capacity
Watts (total array)
Battery Bank Capacity
Ah at selected voltage
Charge Controller
Amps (MPPT recommended)
Inverter Size
Watts (pure sine wave)
Note: These figures are starting-point estimates based on standard formulas. Final sizing should account for local temperature coefficients, cable losses, and specific appliance startup surges. Sungold's engineering team can validate your spec — free of charge for B2B inquiries.

How Real Projects Use This Calculator

Three scenarios I keep coming back to when explaining off-grid sizing to new clients — because the numbers tell the story better than any spec sheet.

Remote Telecom Tower — Indonesia

A telecom operator needed 24/7 uptime for a hilltop repeater drawing 180Wh/day. With 5.2 PSH locally and a 5-day backup requirement (monsoon season), the calculator output: 200W panel + 400Ah AGM battery at 12V.

Sungold solution: 200W rigid panel + IP67 junction box · 18-month uptime with zero site visits

Off-Grid Cabin — Pacific Northwest, US

A family cabin with 1,800Wh/day consumption, 3.8 PSH (heavy tree cover), and 3-day backup. The calculator flagged the low PSH as the critical constraint — output: 700W array + 450Ah lithium at 24V.

My experience: the tree shading added another 15% loss factor — we ended up at 800W to be safe

Agricultural Irrigation Pump — North Africa

A 750W pump running 4 hours/day = 3,000Wh/day. With 6.5 PSH and 2-day backup, the 48V system output: 700W panel + 200Ah lithium. The high PSH made this surprisingly compact.

Sungold solution: 265W flexible panels on curved canopy structure · Custom 48V wiring

The Math Behind the Calculator

Transparency builds trust — here's exactly how each output is calculated. No black boxes.

1 Solar Panel Wattage

Panel (W) = (Daily Wh ÷ PSH) × 1.25

The 1.25 factor accounts for real-world losses: temperature derating (~5%), wiring losses (~3%), inverter inefficiency (~10%), and dust/soiling (~7%). Skipping this margin is how systems end up undersized in summer heat.

2 Battery Capacity

Battery (Ah) = (Daily Wh × Backup Days) ÷ (Voltage × DoD)

DoD (Depth of Discharge) is 0.8 for lithium, 0.5 for AGM. A 100Ah AGM battery only gives you 50Ah of usable capacity — a common mistake that leads to premature battery failure.

3 Charge Controller

CC (A) = (Panel Watts ÷ System Voltage) × 1.25

Always oversize the charge controller by 25%. Panel output can spike above rated wattage in cold, clear conditions — a phenomenon called "cold weather boost" that catches many installers off guard.

4 Inverter Size

Inverter (W) = Peak Load × 1.2 (surge margin)

Peak load is the sum of all appliances that could run simultaneously. The 1.2 surge margin handles motor startup currents — a refrigerator compressor can draw 3–5× its rated wattage for the first 200ms.

My experience: The formula that trips people up most is battery sizing. I've reviewed specs where engineers used 100% DoD for AGM batteries — those battery banks failed within 18 months. The formulas above match what Sungold's engineering team uses for all B2B project proposals.

Need a Validated System Spec?

Sungold's engineering team reviews your calculator output and provides a certified BOM — free for B2B inquiries. TÜV/UL certified panels, custom voltage options (12V/24V/48V), and Indonesia-origin supply chain to help you avoid AD/CVD duties.

Frequently Asked Questions

The questions I get asked most — answered straight, no padding.

Divide your daily energy consumption (Wh) by the peak sun hours for your location to get the required panel wattage. Then size your battery bank by multiplying daily consumption by backup days and dividing by system voltage and depth of discharge (typically 0.8 for lithium, 0.5 for AGM). Add a 25% safety margin to both figures.
Peak sun hours (PSH) is the number of hours per day when solar irradiance averages 1,000 W/m². A location with 4 PSH means a 200W panel produces roughly 800Wh per day. Using the wrong PSH value is the single most common sizing mistake — it can lead to a system that's undersized by 30–40%. Always verify with local data from Global Solar Atlas.
12V suits systems under 1,000W (RVs, boats, small cabins). 24V is the sweet spot for 1,000–3,000W systems with lower wire losses. 48V is recommended for 3,000W+ installations — it reduces current by 75% vs 12V, meaning thinner cables, less heat loss, and better overall efficiency.
For most residential and RV systems, 2–3 days is standard. Remote telecom stations and agricultural irrigation systems typically require 5–7 days of autonomy to handle extended cloudy periods without grid fallback. If a technician can't reach your site within 24 hours, plan for at least 5 days.
Yes. Unlike standard retail kits, Sungold offers full customization of PCB layouts and form factors. Whether you need a specific voltage (12V, 24V, or 48V) to match your sensors, or a flexible panel to fit a curved enclosure, we provide a 1:1 tailored fit. Minimum order quantities are flexible for B2B projects.
All Sungold off-grid panels are IP67-rated and tested to IEC 61215 / IEC 61730 standards. They're deployed in deserts (50°C+), high-humidity tropical regions, and salt-mist coastal environments. The Indonesia manufacturing facility also helps North American and EU clients avoid Section 301 / AD/CVD duties.
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